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Tuff-Pods

Expol Tuff-Pod

Expol Polystyrene Tuff-Pods are an excellent fast, simple and cost effective underslab insulator.
  • Expol Polystyrene Tuff-Pod creates a fast, simple and cost effective floor
  • Expol Polystyrene Tuff-Pod insulates the slab from the ground below
  • Expol Polystyrene Tuff-Pod reduces heating costs - keeps homes cozy and warm
  • Expol Polystyrene Tuff-Pods are manufactured "TUFF" to withstand harsh conditions
  • Expol Polystyrene Tuff-Pod means concrete can be barrowed or pumped.

Expol Polystyrene Tuff-Pods are available in 2 different sizes

  • Tuff Pod1100 x 1100 x 220mm Thick
  • 1200 x 1200 x 200mm Thick

Expol also produce Solid Pods

  • 1100 x 1100 x 220mm Thick
  • 1200 x 1200 x 300mm Thick
  • 1800 x 1200 x 200mm Thick

TUFF- POD Installation

STAGE 1 Clear and level the site. A footprint of the building site can be outlined and a layer of fines spread over the area. Construct and erect the boxing and lay the damp proof membrane over the fines. Plumbing and services go in at this stage.

STAGE 2 The site is now ready for placement of Expol Polystyrene TUFF PODS, in conjunction with the Expol universal spacer. Pods are placed 300mm in from the perimeter boxing and 100mm apart over the floor area, or as recommended in the engineers schedule. Reinforcing steel is layed around the perimeter and between the pods. Steel mesh is then layed over the pods using bar stools where necessary.

STAGE 3 The site is now ready for the pouring of concrete, which can be pumped or barrowed. The concrete should bevibrated andscreeded as per normal practice and adequate curing time should be allowed. Remove the boxing after curing.

Expol Polystyrene Tuff-Pod two way spacer

    Pod Spacers
  • 100x 100 / 300 spacer

See placement layout diagram

 

Calculation for number of Spacers needed



under 100 Tuff-Pods = number x 2 + 20 spacers needed
over 100 Tuff-Pods = number x 2   spacers needed

Note: It is important to refer to your engineers report/schedule. This information is a guideline only.

Wilton Joubert
WJ 100 & 101 - Raft Spacer System - click to download information

Product ResourcesAdobe PDF

Underfloor insulation brochure
Recyclable 6